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Defect Reporting ©
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10th April 2008
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by Susan Michaelis
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After every flight airlines pilots are required by law
to report all defects that became apparent during the flight they have
just operated. [30] These can vary from system malfunctions such as a
fuel pump failure to failed light bulbs, but everything should be
reported. These technical aircraft failures or malfunctions are recorded
in the aircraft technical log or sometimes called the aircraft
maintenance log, and the captain will sign this book at the end of the
flight; such is the legal importance of this book. The maintenance log
is a book where pilots (or sometimes only the Captain) enters
information such as the total flight time for each flight, fuel load
before and after the flight, any technical defects that became apparent
to the crew on that flight, oil levels etc. This maintenance log will
also have details of all maintenance actions and routine servicing ever
carried out to the aircraft. The maintenance log is the history of the
life of the aircraft and the aircraft cannot depart without it.
Crews should report contaminated air events in the
aircraft technical log as well, as contaminated air is a defect as will
be seen in Chapter 15. This is important as all defects should be
recorded and dealt with by engineering to ensure the aircraft remains
air worthy. If the aircraft filled with smoke most crews would report
this as a defect but other contaminated air events where there is no
smoke - the majority of all contaminated air events - these are usually
not reported, as will be seen in Chapter 12 which covers underreporting.
Most crews take the attitude of why report a defect they have not been
educated properly about, a defect which frequently does not have a
checklist and a problem which is not acknowledged as a health issue by
the industry they work for. This means the problem does not get fixed
and crews become complacent and see contaminated air as normal. So
normal that it even became a joke. [4] Cabin crew are reliant on the
pilots to report defects on their behalf, something which, if pilots
themselves are not reporting, isn’t very likely to happen.
A clear example of the misinformation that allows the
failure to report contaminated air events to the authorities and
consequently the failure to fully understand the flight safety
implications can be seen in the 2006 UK Committee of Toxicity review.
This will be reviewed in detail in Chapter 25 in the UK COT chapter;
however, in a nutshell, the committee appears to have been advised by
the CAA and the airlines that the reporting of fume events is not
mandatory. [31] This position was not corrected by the UK pilot union
BALPA. The statements allowing this misinformation to continue include
but are not limited to: fume reports not required to be recorded in the
aircraft tech log; Air Safety Reports and Mandatory Occurrence Reports
not required for all fume / contaminated air events, and airlines are
entitled to use discretion as to when fume events are reported to the
regulator. All of the above statements are contrary to the actual
regulations regarding reporting as can be seen in Chapter 15 and,
consequently, the full safety implications are very much ignored in most
cases of contaminated air.
In the past, when crews on the rare occasion did report
contaminated air events to the company engineers they were frequently
told it was not a flight safety issue and / or to report further.
[4][32][33][34] The airline industry frequently took a typical business
as usual attitude as aircraft that are not flying are not making money.
Faced with a complete lack of interest from the aviation industry, crews
just got on with the job, just like those who worked with asbestos or in
other since acknowledged hazardous workplaces. These may seem like harsh
words but this is a scandal of immense proportion because whilst this
has all been going on, not only has flight safety been put at risk,
millions of passengers worldwide have been exposed to contaminated air.
Most passengers don’t know they have been exposed as most of them have
never been told and therefore they have not been able to get the
appropriate medical attention they deserve. [35]
So where do we get all our data from regarding
incidents and their impact on flight safety? In view of the massive
under reporting that is occurring the data available is estimated to be
less than 4% of the real picture. [36] In fact, there is evidence
supporting the fact that on some aircraft types contaminated air events
are seen as almost normal [4][37] and a feature of the design of engine
oils seals. [38] This lack of reporting which will be covered in greater
detail in Chapter 12, was even acknowledged by the Swedish Statens
Haverikommission (SHK) Board of Accident Investigation which called for
the setting up of an international database of events in a 2001 to
record all contaminated air incidents: [39]
‘... that an international database is established
with factual information from flights where suspicion of polluted
cabin air exists (RL 2001:41e R3).’
This extremely sensible recommendation has yet to
occur. This would not be a difficult task today with the advanced
computer data storage techniques; however there has clearly not been a
genuine aviation industry desire to make this happen. Although
contaminated air incident data is not collated as the Swedish
recommended and is under reported, there is plenty of data to show that
this is a serious health and flight safety matter. Data we have sourced
comes from the wide selection of ways available to those crews who
choose to report contaminated air problems.
Flight Safety Aspects of Contaminated Air
References
4. AOPIS (2003) Aircraft Air Contamination: An Ongoing
Health And Safety Issue, Documentary. Aviation Organophosphate
Information Site. Available At: www.aopis.org.
30. Civil Aviation regulation 1988 (Australia) CAR 248
– Reporting of Defects, Joint Aviation Regulations (Europe & UK)
JAR-OPS 1.420 - Occurrence Reporting.
31. COT: Committee On Toxicity Of Chemicals In Food
Consumer Products And The Environment (Cot). Update Discussion Paper
(December 2006) On The Cabin Air Environment, Ill-Health In Aircraft
Crews And The Possible Relationship To Smoke/Fume Events In Aircraft.
Tox/2006/39.
32. ATSB (1999) Occurrence brief 199702276, BAe 146, VH
NJF, fumes in cabin from oil leak in APU. Australian Transport Safety
Bureau, Canberra, 1999. Available at:
http://www.atsb.gov.au/aviation/occurs/occurs_detail.cfm?ID=256, ‘After
boarding the flight in Sydney, the supernumerary pilot had examined the
aircraft maintenance release and noted a deferred defect concerning oil
residue at the number two air conditioning pack inlet, resulting from an
oil leak from the number four engine. This maintenance release entry was
dated 17 June 1997. Maintenance trouble-shooting had isolated the
problem to a failing oil seal within the number four engine. The
aircraft had been cleared for further flight without any operational
restrictions being noted, and the defect was listed for rectification at
company convenience.’
33. Pavlinovich N (2003) Witness statement to
Australian Industrial Relations Commission. U2002/6475 N. Industrial
Relations Commission, Perth. ‘It is common for contamination defects in
the aircraft maintenance log book to be entered with the term ‘NSOF’
thereby allowing no immediate action to be taken and the aircraft to
continue flying. This term means ‘Not Safety of Flight’. The defect will
generally only remain shortly until another crew member enters that they
cannot detect the smell.’
34. UK (2006) Contaminated Air Events Database (2006).
e.g. 9 November 2002. B757 Fumes. Engineering requested 'report
further'. G-BIKT, 10 November 2002 (EW/G2002/11/10) ‘A strong smell of
oil entered the flight deck. The crew donned oxygen masks, made a PAN
call, and carried out the smoke clearance drill from the quick reference
handbook… troubleshooting revealed the source of contaminated air to be
the left engine, which was replaced.’
35. Comments made by Dr JC Balouet in the documentary
entitled: Contaminated Air: An Ongoing Health and Safety Issue. Produced
by www.aopis.org in 2004.
36. Michaelis, S. (2003) A survey of health symptoms in
BALPA Boeing 757 pilots. J Occup Health Safety, Australia and New
Zealand 19:253–261.
37. Winder, C., Michaelis, S. (2005). 'Aircraft Air
Quality Malfunction Incidents: Causation, Regulatory, Reporting and
Rates'. Air Quality in airplane cabins and similar enclosed spaces -The
Handbook of Environmental Chemistry - Publisher: Springer-Verlag GmbH.
August 2005.
38. BAe (2000) BAe 146 Manufacturer’s Operations
Manual: Notice to Aircrew, Operational Notice: No OP 16 And 43 (Issue
1). British Aerospace Systems, Hatfield.
39. Incident onboard aircraft SE-DRE during flight
between Stockholm and Malmö, M county, Sweden, on 12 November 1999.
Report RL 2001:41e. ISSN 1400-5719.